Maintenance And UpkeepElectrical Tar PrecipitatorIt Is Necessary To Regularly Inspect Key Components Of The Equipment, Clean Internal Components, Monitor Electrical Systems, Maintain Ancillary Equipment, And Do A Good Job In Anti-corrosion And Daily Operation Management. The Following Are Specific Maintenance Measures:
Regular Inspection
Electrode Inspection: Regularly Check The Corona Wire And Precipitation Electrode To See If They Are Loose, Broken, Deformed, Or Corroded. If Necessary, Adjust, Repair, Or Replace Them In A Timely Manner. At The Same Time, Check Whether The Surface Of The Sedimentation Electrode Is Flat, Free From Deformation, Dust Accumulation, Or Corrosion. If There Is A Large Amount Of Dust Accumulation, It Will Affect The Distribution Of The Electric Field And Reduce The Efficiency Of Tar Capture, And Cleaning Is Required; For Severely Deformed Or Corroded Sediment Electrodes, They Should Be Repaired Or Replaced In A Timely Manner.
Insulation Component Inspection: Insulation Components Such As Insulation Porcelain Bottles And Insulation Sleeves Are Prone To Contamination And Moisture, Which Can Reduce Their Insulation Performance. Regular Inspections Should Be Conducted To Check For Dust, Oil Stains, Damage, Or Discharge Marks On Their Surfaces. If There Is Dust Or Oil Accumulation, A Clean Cloth Or Specialized Cleaning Agent Should Be Used To Wipe It Clean; For Insulation Components That Are Damaged Or Have Decreased Insulation Performance, They Must Be Replaced In A Timely Manner.
Shell And Accessory Equipment Inspection: Check Whether The Shell Of The Electric Tar Catcher Is Corroded Or Leaking, Whether The Pipeline Connection Is Tight, Whether The Valve Switch Is Flexible, And Whether There Is Any Leakage. Promptly Carry Out Anti-corrosion Treatment On The Discovered Corroded Areas, Repair Leaks Promptly, And Replace Damaged Valves Promptly.
Clean Internal Components
Regular Flushing: According To The Operation Of The Electric Tar Catcher, Regularly Flush Its Interior With Steam Or Hot Water To Remove Impurities Such As Tar And Dust Attached To The Sedimentation Electrode And Corona Electrode. When Flushing, Pay Attention To Controlling The Pressure And Time Of Flushing To Avoid Damage To The Equipment. After Flushing, The Accumulated Water Inside Should Be Promptly Drained To Prevent Equipment Corrosion.
Manual Cleaning: During The Equipment Shutdown And Maintenance Period, Manual Access Can Be Arranged To The Inside Of The Electric Tar Precipitator, And Special Tools Can Be Used To Carefully Clean Some Difficult To Wash Parts, Such As Corners, Gaps, Etc., To Ensure That The Inside Of The Equipment Is Clean And Tidy.
Electrical System Maintenance
Power Supply Maintenance: Regularly Check The Various Parameters Of The High-voltage Power Supply Device, Such As Whether The Output Voltage And Current Are Stable, And Whether The Control Circuit And Protection Circuit Are Working Properly. Clean The Inside And Outside Of The Power Supply Device To Prevent The Accumulation Of Dust, Oil Stains, And Other Factors From Affecting Heat Dissipation And Insulation Performance. Check If The Grounding System Of The Power Supply Device Is In Good Condition And If The Grounding Resistance Meets The Requirements.
Circuit Inspection: Check Whether The Electrical Circuit Connections Are Firm, Whether There Are Any Looseness, Aging, Damage, Etc. Aging Or Damaged Circuits Should Be Replaced In A Timely Manner To Ensure Stable Electrical Signal Transmission And Avoid Equipment Failures Caused By Circuit Problems.
Maintenance Of Auxiliary Equipment
Tar Discharge System Maintenance: Check If The Tar Discharge Pipeline Is Unobstructed, If The Valves Are Flexible, And If The Tar Discharge Is Smooth. Regularly Clean The Tar Discharge Pipeline And Tar Collection Container To Prevent Tar From Solidifying And Blocking The Pipeline.
Anti-corrosion Treatment
Coating Inspection And Repair: Regularly Inspect The Anti-corrosion Coating Of The Equipment Casing And Internal Components. If Any Peeling Or Damage Is Found In The Coating, Timely Repair Should Be Carried Out. First, Clean The Rust And Impurities From The Damaged Area, And Then Reapply The Anti-corrosion Coating To Extend The Service Life Of The Equipment.
Material Selection And Update: For Components That Are Prone To Corrosion, Corrosion-resistant Materials Can Be Considered For Manufacturing Or Replacement. In Some Acidic Environments, Components Made Of Materials Such As Stainless Steel Or Fiberglass Can Be Used.
Daily Operation Management
Record Operating Parameters: Carefully Record The Operating Parameters Of The Electric Tar Precipitator, Such As Voltage, Current, Temperature, Pressure, Tar Emissions, Etc. Through Analysis Of These Data, Problems In Equipment Operation Can Be Identified In A Timely Manner, So That Corresponding Measures Can Be Taken To Deal With Them.
Develop Maintenance Plan: Based On The Operation Of The Equipment And The Manufacturer's Suggestions, Develop A Detailed Maintenance Plan, Clarify The Content, Time, And Responsible Person Of Maintenance, And Ensure That Maintenance Work Is Completed On Time And With Quality.
